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Fly Ash Feeding Systems

Fly Ash Feeding System – Controlled Bulk Material Feeding

Fly Ash Feeding Systems for Precise, Controlled Bulk Material Handling

MacDev’s Fly Ash Feeding Systems are engineered to deliver accurate, dust-free, and controlled feeding of highly flowable fly ash at a predefined TPH. Designed for continuous industrial operation, these systems ensure stable material flow, reduced losses, and seamless integration with downstream processes.

By combining a Solid Flow Meter with an intelligent flow control gate, MacDev enables precise metering of fly ash for applications such as silo discharge, truck and bulker filling, and process feeding— even under fluctuating material and load conditions.

Why Choose a MacDev Fly Ash Feeding System?

Fly ash is extremely fine and fluidized in nature, making conventional feeding methods unreliable. MacDev systems are purpose-built to handle these challenges with stable control, zero drift, and repeatable accuracy.

  • Controlled delivery of fly ash at set TPH
  • Excellent handling of highly flowable, fluidized materials
  • Dust-free and spill-free operation
  • Reduced material wastage and improved plant cleanliness
  • Reliable performance in continuous industrial duty

Working Principle

The system measures the real-time mass flow of fly ash using a centripetal Solid Flow Meter. Based on the measured flow, the controller regulates the flow control gate or VFD to maintain the desired feed rate.

This closed-loop control ensures stable, repeatable feeding irrespective of material density variations, aeration effects, or silo head pressure changes.

Flexible System Integration

MacDev Fly Ash Feeding Systems can be seamlessly integrated with existing material handling equipment to suit plant layout and process requirements.

  • Bucket elevators
  • Air slide conveyors
  • Screw conveyors
  • Pneumatic conveying systems
  • Truck and bulker loading stations

Applications

These systems are widely used wherever controlled fly ash feeding and accurate mass flow measurement are critical.

  • Thermal and captive power plants
  • Cement and building material industries
  • Fly ash silo discharge and management
  • Truck, tanker, and bulker filling stations
  • Process feeding and blending operations

Key Features

  • High accuracy mass flow measurement
  • Zero mechanical moving parts in flow measurement
  • Stable performance with fluidized materials like fly ash
  • Automatic flow control with real-time feedback
  • RS232 / RS485 / Modbus communication
  • Remote monitoring via cloud-enabled systems
  • Rugged industrial construction for long service life

Industries We Serve

MacDev Fly Ash Feeding Systems are trusted by industries where precision feeding and environmental control are essential to operations.

  • Power & Thermal Plants
  • Cement & Construction Materials
  • Bulk Material Handling Facilities
  • Ports, Storage & Logistics Terminals
  • Process & Utility Plants
“Precise flow. Cleaner plants. Total control.”
– MacDev Engineering Solutions

Complete Fly Ash Feeding Solutions

MacDev delivers end-to-end Fly Ash Feeding Solutions—from system engineering and manufacturing to installation, commissioning, calibration, and long-term AMC support.

Every solution is custom-designed based on material characteristics, capacity requirements, and plant layout, ensuring reliable performance, compliance, and operational confidence.

Powering Smart Industries

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